In Line Forming of Automotive Trim Strip
2003 Mazda 6



Nominee Number: 13 Result: Finalist
Category: Process/Enabling Description: In Line Forming of Automotive Trim Strip
OEM: Mazda North America Model: Mazda 6
Model Year: 2003 System Supplier: Decoma
System Contact: Avi Zohar System Phone: 905-738-8710
Model/Processor: Co Ex Tec Molder Contact: Scott Mouser
Molder Phone: 905-738-8710 Toolmaker: Co Ex Tec
Tool Contact: Earlby Wakefield Tool Phone: 905-669-2888
Material Supplier: Lynn Plastics Co. Material Contact: -
Material Phone: - Generic Resin Type: PVC
Resin Trade Name: - Grade: Various colors
OEM Engineer: Nancy Stacey OEM Title: Engineering Supervisor
OEM Phone: 313-248-1659 Name of Nominee: Avi Zohar
Nominee's Company: Co Ex Tex Nominee's Address: 140 Staffen Drive
Concord ON, L4K 2X3, Canada
Nominee's Phone: 905-738-8710 Nominee's Fax: 905-738-1347
Nominee's Email: avi_zohar@decoma.com    
Summary: Extrusion process for automotive trim strip that enables in line forming for both ends of the molding.  Cost savings: 10% over an extruded/injection molded part.
Most Innovative Feature: Length control of this extrusion process enables in line end forming for both ends of the molding.
Other Innovative Features: Designs no longer need a constant cross section.
What Forming Process? Extrusion and Emboss Rolling.
First Time Process Used: Yes.
Previous Process: Extrusion and Injection Molding.
Tooling Innovations: Emboss tool.
New Material Developments: None.
Weight Savings: None.
Cost Savings: 10% over an extruded/injection part.
Cost Avoidance: Tooling save of approx 30% over injection molding.
Direct Consumer Benefit: Enhanced Appearance.
Translates to Other Vehicles?: Yes.
Safety Benefits: None.
Environmental Benefits: Recyclable.
Additional Comments: Enables tapered extruded automotive trim moldings.