Body Interior  Winner  Lear

Description   Self Stowing/Rolling Convenience System
OEM, Model, Model Year   General Motors, Aztek, 2001
System Supplier, Contact, Phone   Lear , Greg Vishey, (810)576-3329
Molder/Processor, Contact and Phone   Duroplast / Flambeau, Roger Emery, (248)348-9977
Toolmaker   Nova
Material Supplier, Contact and Phone   Spartech Polycom, Doug Miner, (810)772-4257
Generic resin type   PP + GF/TF
Resin Trade Name   Reinforce
Grade   EP6430/PP5312/PP6125
OEM Engineer, Title and Phone   Mark Axe, VSE, (810)756-6196
Nominated by, Company   Greg Vishey, Lear
Address   5500 Enterprise, Warren, MI 48092
Phone   (810)576-1257
Fax   (810)576-3529
Email   gvishey@lear.com
Summary Convenience Storage System with focus on load, utility & cleanability. Rolls onto tailgate, supports high loads (400 lbs). Self-stowing under load, easily removable. Weight Savings: 12 kg. Cost Savings: $34 vs metal. Cost Avoidance: $2-4 in ergonomics of assembly.
Most Innovative Feature Rolls onto tailgate, supports high load
Other Innovative Features Self-stowing under load, removable
Forming Process Injection molding & blow molding
First time process used? NO
Previous Process Used Same
Tooling Innovations Moldmax (BeCu) inserts on doors
New Material Developments Color matching with high filler content
Weight Savings 12 kg
Direct Cost Savings $34 vs metal
Indirect Cost Savings $2-4 in ergonomics of assembly
Direct Consumer Benefit High load management & user convenience
Translates to other Vehicles? Yes
Additional Info First system of its kind in automotive
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