Body Interior  Nominee  Lear

Description   Convenience System
OEM, Model, Model Year   General Motors, Rendezvous, 2002
System Supplier, Contact, Phone   Lear , Greg Vishey, (810)576-3329
Molder/Processor, Contact and Phone   Flambeau, Jeff Geralds, (248)891-1214
Toolmaker   Radiance Tool
Material Supplier, Contact and Phone   Spartech Polycom, Doug Miner, (810)772-4257
Generic resin type   PP + GF/TF
Resin Trade Name   Reinforce
Grade   EP6430/PP5312/PP6125
OEM Engineer, Title and Phone   Mark Axe, VSE, (810)756-6196
Nominated by, Company   Greg Vishey, Lear
Address   5500 Enterprise, Warren, MI 48092
Phone   (810)576-1257
Fax   (810)576-3529
Email   gvishey@lear.com
Summary Convenience Storage System with focus on subtle appearance. Uses blow molding for class "A" & "B" finish compartment w/insert molded carpeted doors. Light weight without loss of strength Weight Savings: 5 kg Cost Savings: $30 Cost Avoidance: $15
Most Innovative Feature Use of blow molded product for class "A" & "B" finish compartment w/insert molded carpeted doors
Other Innovative Features Light weight without loss of strength
Forming Process Blow Molded
First time process used? NO
Previous Process Used PP injection
Tooling Innovations BeCu inserts, tooling head modifications
New Material Developments color matched extruded grade pp
Weight Savings 5 kg
Direct Cost Savings $30
Indirect Cost Savings $15
Direct Consumer Benefit Rear Noise damping, flush RR load floor with auxiliary storage
Translates to other Vehicles? Yes
Additional Info Best in class for cost/performance
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